Ultrasonic Metal Welding Machine Manufacturers, Suppliers in India, Maharashtra
2000-watt, 20kHz ultrasonic metal welding machine is a high-power industrial tool used for joining metal parts using high-frequency ultrasonic vibrations without the need for bolts, solder, or adhesives. Here’s a quick breakdown of its key specs and uses:
Key Specifications:
- Power Output: 2000W (2kW) – sufficient for welding various metals like aluminum, copper, nickel, etc.
- Frequency: 20kHz – ideal for metal welding, offering a balance between precision and power.
Welding Method:
Ultrasonic – creates a solid-state weld through friction and pressure, not heat.
Material Compatibility:
Metals, especially non-ferrous and thin sheets or wires.
Typical Applications
- Battery tab welding (Li-ion batteries, EV batteries)
- Wire bonding in electronics
- Metal mesh joining
- Small component assembly in automotive, aerospace, and medical devices
Main Components
- Ultrasonic Generator: Converts electrical energy into high-frequency AC.
- Transducer: Converts electrical signal into mechanical vibrations.
- Booster & Horn (Sonotrode): Amplifies and directs vibrations to the welding surface.
- Welding Press or Fixture: Holds components and applies pressure during welding.
Advantages
- Fast and clean welds
- No need for filler material
- Low thermal impact on parts
- Energy-efficient process
